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Thread: Fuel Sender Diameter Question

  1. #1
    Join Date
    Jun 2009
    Location
    Columbus, Ohio, USA
    Posts
    740

    Default Fuel Sender Diameter Question

    Hello!

    I need to know the diameter of the hole that should be cut into a fuel tank to fit the Series style fuel level sender.

    Anyone?

    Thanks!
    Tony

  2. #2
    Join Date
    Apr 2008
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    The Granite State (NH)
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    3,435

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    2":

    --Mark

    1973 SIII 109 RHD 2.5NA Diesel

    0-54mph in just under 11.5 minutes
    (9.7 minutes now that she's a 3-door).

  3. #3
    Join Date
    Jun 2009
    Location
    Columbus, Ohio, USA
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    Default

    Hey Mark,

    I'm making a CAD drawing to get an alumnium rear-mount tank for my 109". Any chance that's what this is and you would be willing to share so that I can stop mid-way through reinventing the wheel?

    Quote Originally Posted by SafeAirOne View Post
    2":


  4. #4
    Join Date
    Apr 2008
    Location
    The Granite State (NH)
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    3,435

    Default

    No--that's the one tank I didn't CAD up and have done when we did the huge group buy. I didn't figure there was enough demand to hit the volume discount from the custom manufacturer. The drawing is of the flat top panel of one style of tank that sits under the seat:



    --Mark

    1973 SIII 109 RHD 2.5NA Diesel

    0-54mph in just under 11.5 minutes
    (9.7 minutes now that she's a 3-door).

  5. #5
    Join Date
    Apr 2007
    Location
    Scottsdale, Arizona
    Posts
    889

    Default

    I still get a smile seeing those photos! Just need to get the new tank in still!

  6. #6
    Join Date
    Dec 2011
    Location
    Paso Robles , CA
    Posts
    48

    Default

    Quote Originally Posted by SafeAirOne View Post
    No--that's the one tank I didn't CAD up and have done when we did the huge group buy. I didn't figure there was enough demand to hit the volume discount from the custom manufacturer. The drawing is of the flat top panel of one style of tank that sits under the seat:



    They look great!! Similar to my one off tank. Why not use a more modern, readily available and dare I say reliable sender? Compatibility can be achieved with resistors. They look beautiful BTW!!

  7. #7
    Join Date
    Apr 2008
    Location
    The Granite State (NH)
    Posts
    3,435

    Default

    Quote Originally Posted by blue bomber View Post
    Why not use a more modern, readily available and dare I say reliable sender?
    You mean modern Rover sender or a non-rover unit with a 5-bolt SAE pattern?

    For the pictured tanks, I was going to originally use the modern 5-bolt SAE setup and universally-available senders, but something made me not do it--I want to say it was that modern 5-bolt senders read opposite of the series-compatible senders (high ohms=full tank on one system and high ohms=empty tank on the other).

    If you mean modern ROVER senders, then a bolt-on sender is easy whereas a cam-locking sender is a huge expensive hassle in aluminum.
    --Mark

    1973 SIII 109 RHD 2.5NA Diesel

    0-54mph in just under 11.5 minutes
    (9.7 minutes now that she's a 3-door).

  8. #8
    Join Date
    Apr 2008
    Location
    The Granite State (NH)
    Posts
    3,435

    Default

    BTW Tony--can't PM a reply--your PM mailbox is full.

    .125 except floor = .250
    --Mark

    1973 SIII 109 RHD 2.5NA Diesel

    0-54mph in just under 11.5 minutes
    (9.7 minutes now that she's a 3-door).

  9. #9
    Join Date
    Sep 2007
    Location
    Mystic CT,
    Posts
    583

    Default

    Tony,
    Glad to hear you alive and still working on your truck!
    ------------------------------------------------
    72 SIII 88
    67 SIIA 109
    82 SIII Stage 1 V8
    -- http://www.youtube.com/barnfind88 --

  10. #10
    Join Date
    Jun 2009
    Location
    Columbus, Ohio, USA
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    740

    Default

    Good to be back. After my less-than-minor "I hate this thing" attack, I've let it sit for a few months and now I'm back at it with renewed interest. Thank goodness I wasn't successful at unloading it!

    Quote Originally Posted by rwollschlager View Post
    Tony,
    Glad to hear you alive and still working on your truck!

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