I posted this same thing under a continuing thread but thought it might get lost under that same title.
It won't get lost; we're not that dumb. Now where did I put that crescent wrench...
Does this procedure make sense?
Nope.
It seems (at least for me) that the trickiest part of a restoration is always the last part, that being the roof. You put it on, and realize that it doesn't fit. And you wonder... what have I screwed up now? When in actuality it is usually something minor.
First start with the sides (disassembled from the roof). Make sure that they line up with both the rear door, and the front doors (so that the gaps appear roughly the same). Then, *loosely* bolt down the sides. Now set the roof on, so that it is flush with the sides at the back (not flush with the windshield!). Now check the gap to see how far the windshield needs to come in to meet the bolt holes in the roof (be prepared for a shock; it can be an inch or more). Tighten the windshield hold down bolts (the two large nuts on either side of the windshield) to bring the windshield closer to the roof (don't over tighten!; you just want it close). Begin bolting the roof to the sides starting at the back. Hand tighten the bolts only. When you get to the front, have an assistant push in on the windshield so that you can get the bolts started. When you get them all started, begin tightening. Once the roof is tight, secure the side-panels to the tub. This is the best method that I have found.
What happens is that the new rubber seal between the bulkhead and windshield must be compressed to allow the windshield to come back far enough to meet the roof. Because the seal is stiff, the windshield hold down bolts are not enough to bring the windshield close enough to bolt the roof on.
Last edited by jp-; 07-06-2007 at 11:58 AM.
61 II 109" Pickup (Restomod, 350 small block, TR4050)
66 IIA 88" Station Wagon (sold)
66 IIA 109" Pickup (Restomod, 5MGE, R380)
67 IIA 109" NADA Wagon (sold)
88, 2.5TD 110 RHD non-hicap pickup
-I used to know everything there was to know about Land Rovers; then I joined the RN Bulletin Board.