Learn From My Rookie Mistake

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  • Myron
    Low Range
    • Dec 2006
    • 95

    Learn From My Rookie Mistake

    I did a bunch of service work to my '64 IIA 88 the other day to get it back on the road. One thing I did was replace the oil pressure gauge line. The old one was leaking at the crimped end that connects to the sender. I routed it just like it had been, along the firewall, around and down the right side of the engine. I didn't know it, but it was also incidentally resting against the brake line where it is fastened to the passenger side footwell.

    When I started the car and backed it down the driveway, I had no brake pedal. When I turned back around and looked through the windshield, I was horrified to see a trail of fluid on the driveway. What I didn't realize was that I had routed the new pressure gauge line, which is armored with steel remember, in such a way that it was in contact with the terminals of the starter switch. When I had started the car, the line had come in contact with the terminals of the switch and become energized. The power went to ground where it was in contact with the brake line. The resulting arc must have been a couple hundred amps and the resistance heating instantly melted the frickin' steel brake line. Et voi la, no brakes.

    I keep thinking of all the money I save by doing my own service work. I'm lucky I didn't have a damn engine fire.

    Kind Regards to All,

    Myron

  • SafeAirOne
    Overdrive
    • Apr 2008
    • 3435

    #2
    Well...on the bright side, at least it wasn't a fuel hard line.
    --Mark

    1973 SIII 109 RHD 2.5NA Diesel

    0-54mph in just under 11.5 minutes
    (9.7 minutes now that she's a 3-door).

    Comment

    • Jim-ME
      Overdrive
      • Oct 2006
      • 1379

      #3
      I did the same thing with a wrench and did have a fire so you were lucky.
      Jim

      Comment

      • stonefox
        4th Gear
        • Jul 2010
        • 450

        #4
        Had a similar experience while installing the heater controls on my Kodiak III.No matter how quick you think you are ,you cant get there quick enough!
        Sean
        ---------------------------------------------------------------

        1963 88'' IIa daily driver
        1970 88"
        1971 88"
        authenticstoneworks.com

        Comment

        • Revtor
          2nd Gear
          • Apr 2012
          • 265

          #5
          oh man, sorry to hear this. Lesson LEARNED!!!!!



          and this is why "disconnect the battery" is always the first step..
          ---- 1969 Bugeye ----
          ---- 1962 Dormobile ----

          Comment

          • Myron
            Low Range
            • Dec 2006
            • 95

            #6
            Originally posted by Revtor
            and this is why "disconnect the battery" is always the first step..
            So true...

            Comment

            • antichrist
              2nd Gear
              • Mar 2009
              • 272

              #7
              Except in this case it wouldn't have mattered since you'd have to reconnect the battery to start the car, and had the same result.
              Tom Rowe

              Four wheel drive allows you to get stuck
              in places even more inaccessible.

              62 88 reg
              67 NADA x2
              74 Air Portable - The Antichrist (tag 6A666)
              95 D1 - R380
              95 D90 - R380
              97 D1 - ZF

              Comment

              • Revtor
                2nd Gear
                • Apr 2012
                • 265

                #8
                true, true.....
                ---- 1969 Bugeye ----
                ---- 1962 Dormobile ----

                Comment

                • cedryck
                  5th Gear
                  • Sep 2010
                  • 836

                  #9
                  Look at it this way, no fire, and you are able to repair it, you will never do it again as well. I have learned some hard Rover lessons this way too.

                  Comment

                  • Opabob
                    Low Range
                    • Feb 2012
                    • 40

                    #10
                    Anyone like battery cutoff switches? Just curious if any found this to be a good idea or not.

                    Comment

                    • mrdoiron
                      4th Gear
                      • Dec 2009
                      • 446

                      #11
                      Originally posted by Opabob
                      Anyone like battery cutoff switches? Just curious if any found this to be a good idea or not.
                      Yup, battery cut off not on both my rovers, as I actually created a short once while working on the license light on a lightweight I once had, and it melted the entire wire harness straight through to truck - dash, through firewall... pretty expensive lesson to remind me to do what I intuitively knew I should - and as Revtor says, Step 1 - disconnect the battery !
                      ---------------------------
                      1961 Ser IIa Hybrid Defender
                      1969 Ser IIa Bugeye
                      1980 Ser III Lightweight 24V RHD- sold
                      1988 LR90 turbo diesel RHD - currently frame off rebuild in progress
                      1998 Disco - ex wife :-(
                      2000 Disco - RIP , end over end 2.5 times
                      2010 RR Sport Supercharged


                      http://mikerovers.shutterfly.com/

                      Comment

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