24v Winch by adding another battery?

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  • NC_Mule
    2nd Gear
    • Mar 2010
    • 222

    24v Winch by adding another battery?

    1970 IIA 2.25 88" May have found a good deal on a Warn 24V military winch. Can I add another battery and create a 24V "leg" to run the winch? I was also thinking I could also use the 2nd battery to jump start the first one should I need it. In my Google searching somepne said "get a series parallel switch and another battery" anyone know what that means? You guys are smart, is this possible? Thanks pb
  • I Leak Oil
    Overdrive
    • Nov 2006
    • 1796

    #2
    Running two 12V batteries in series creates 24V. Running them in parallel remains 12V. Using a switch to go back and forth is fine for the winch(only being used on 24V) but the truck can't handle the 24V side of it so you'd have to isolate the use of the winch from the rest of the vehicle or step the 24V down to 12V to the truck only. You can retrofit the winch with a 12V motor right from Warn (or your favorite electric motor supplier) which is easier and probably cheaper.
    Jason
    "Clubs are for Chumps" Club president

    Comment

    • NC_Mule
      2nd Gear
      • Mar 2010
      • 222

      #3
      ok thanks for the input. I'll research swapping out the motor for a 12V. I don't want to risk running 24v through my truck and burning everything up.
      Thanks again

      Comment

      • I Leak Oil
        Overdrive
        • Nov 2006
        • 1796

        #4
        That would be exciting for sure....
        Jason
        "Clubs are for Chumps" Club president

        Comment

        • SafeAirOne
          Overdrive
          • Apr 2008
          • 3435

          #5
          Just convert the rest of the truck to 24v.


          --Mark

          1973 SIII 109 RHD 2.5NA Diesel

          0-54mph in just under 11.5 minutes
          (9.7 minutes now that she's a 3-door).

          Comment

          • I Leak Oil
            Overdrive
            • Nov 2006
            • 1796

            #6
            That could be exciting also...in a constant scavenger hunt kinda way!
            Jason
            "Clubs are for Chumps" Club president

            Comment

            • o2batsea
              Overdrive
              • Oct 2006
              • 1199

              #7
              You add a second battery with a jumper series cable to make the output 24V (connect the 12V battery to the negative terminal of the second battery). Run the winch from the 24V output. You run the truck from the first battery 12V. Charging, now that's a whole 'nuther issue.

              Comment

              • I Leak Oil
                Overdrive
                • Nov 2006
                • 1796

                #8
                That's alright, charging is over rated anyway!
                Jason
                "Clubs are for Chumps" Club president

                Comment

                • Fraserb
                  Low Range
                  • Dec 2013
                  • 11

                  #9
                  Originally posted by o2batsea
                  You add a second battery with a jumper series cable to make the output 24V (connect the 12V battery to the negative terminal of the second battery). Run the winch from the 24V output. You run the truck from the first battery 12V. Charging, now that's a whole 'nuther issue.
                  amateur electrical tinkerer reply... that would work if you put Diodes on those cables to the 2nd battery, otherwise the whole system becomes 24v. 24v feed comes off the 2nd battery that is run in series, leaving the feed to the vehicle off only the first at 12v.... It works in my head anyway.

                  I recently put a 2nd battery in my boat and used http://www.bepmarine.com/home-mainme...lusters-manual
                  and will at some stage use the same for Andy the Landy, was ridiculously cheap less than 1/5th the cost that auto electricians were talking about, and all marine grade.

                  again, in my head, you should be able to get a 24v feed off the two batteries and leave the rest of the outputs at 12v, you would need diodes etc, but is doable. worst case would be inverter to get it up to AC voltage then step it back down to 24
                  The problem with the world is that intelligent people are full of doubts, While the stupid ones are full of confidence.

                  Comment

                  • I Leak Oil
                    Overdrive
                    • Nov 2006
                    • 1796

                    #10
                    Like I said, cheaper, easier and more reliable to just source a 12V motor for the winch....
                    Jason
                    "Clubs are for Chumps" Club president

                    Comment

                    • o2batsea
                      Overdrive
                      • Oct 2006
                      • 1199

                      #11
                      Originally posted by Fraserb
                      amateur electrical tinkerer reply... that would work if you put Diodes on those cables to the 2nd battery, otherwise the whole system becomes 24v. 24v feed comes off the 2nd battery that is run in series, leaving the feed to the vehicle off only the first at 12v.... It works in my head anyway.

                      I recently put a 2nd battery in my boat and used http://www.bepmarine.com/home-mainme...lusters-manual
                      and will at some stage use the same for Andy the Landy, was ridiculously cheap less than 1/5th the cost that auto electricians were talking about, and all marine grade.

                      again, in my head, you should be able to get a 24v feed off the two batteries and leave the rest of the outputs at 12v, you would need diodes etc, but is doable. worst case would be inverter to get it up to AC voltage then step it back down to 24
                      Um, no. Go try it.
                      It's how gazillions of trolling motors are connected.

                      Comment

                      • NC_Mule
                        2nd Gear
                        • Mar 2010
                        • 222

                        #12
                        Originally posted by Fraserb
                        amateur electrical tinkerer reply... that would work if you put Diodes on those cables to the 2nd battery, otherwise the whole system becomes 24v. 24v feed comes off the 2nd battery that is run in series, leaving the feed to the vehicle off only the first at 12v.... It works in my head anyway.

                        I recently put a 2nd battery in my boat and used http://www.bepmarine.com/home-mainme...lusters-manual
                        and will at some stage use the same for Andy the Landy, was ridiculously cheap less than 1/5th the cost that auto electricians were talking about, and all marine grade.

                        again, in my head, you should be able to get a 24v feed off the two batteries and leave the rest of the outputs at 12v, you would need diodes etc, but is doable. worst case would be inverter to get it up to AC voltage then step it back down to 24
                        I kind of feel like it would work to but I'm not ready to bet my wiring harness on it. Guess I'm thinking household wiring. Like when the electrician wired our hot tub. He ran 240v (two 120V lines)from the breaker box to a disconnect outside near the tub then wired the tub into the disconnect on a breaker. Take a hot lead from each battery to a "fused disconnect" of sorts then down stream of your panel would be 24V. Wire the winch to that. I just wonder if 24V could find it's way up stream of the disconnect somehow and fry everything, guess diodes would stop that. As for charging I would charge the 2nd battery the same way the first is charged because at that point it's just 12V.
                        Thanks for the link to these switches. I'm also going to research how trolling motors are wired. Still waiting on the Warn model number so I can price out a 12v motor conversion.
                        pb
                        Last edited by NC_Mule; 01-06-2014, 10:27 AM.

                        Comment

                        • o2batsea
                          Overdrive
                          • Oct 2006
                          • 1199

                          #13
                          Click image for larger version

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                          • NC_Mule
                            2nd Gear
                            • Mar 2010
                            • 222

                            #14
                            Originally posted by o2batsea
                            [ATTACH=CONFIG]9106[/ATTACH]
                            Wow, nice pic man!
                            So the positive red line out of "winch" is that 24v? If I run the rest of the truck off of "house" I assume that will still be 12V even though the negative side of "winch" is hooked up to the positive side of "house"
                            Thanks for the thoughts on this.

                            pb

                            Comment

                            • o2batsea
                              Overdrive
                              • Oct 2006
                              • 1199

                              #15
                              Originally posted by NC_Mule
                              Wow, nice pic man!
                              So the positive red line out of "winch" is that 24v?
                              Yes. The second battery will not "leak" back to the first. Both sides use common negative, but different positive.

                              If I run the rest of the truck off of "house" I assume that will still be 12V even though the negative side of "winch" is hooked up to the positive side of "house"
                              What you would be doing is connecting two 12V batteries in SERIES to create 24V, no different than loading batteries end to end in a flashlight. The "house" battery remains at 12V since you aren't taking power from the downstream battery at all.
                              The main drawback to this, in my opinion, is that the second battery is not isolated from your start battery.
                              As the winch draws down both batteries, the charging system is putting voltage into the start battery. The voltage to charge the winch battery is "leaked" to it. I doesn't get a direct charge. The negative consequence of this is that you can quickly flatten both batteries. If you are without means to get restarted, you could get stuck.
                              For extended winching with 24V, you should really add a second 24V alternator and battery system that is completely separate from your 12V electrics. 24V has many advantages.

                              Oh and you would want a big fat Schottky diode to isolate the second battery as it will reduce voltage drop if you were really worried about any current backflow. A properly sized one will run you about $50 at digi-key or mouser.

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