starter motor removal on series 2a

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  • avfromvt
    Low Range
    • Apr 2014
    • 9

    starter motor removal on series 2a

    I have the starter free from the block and the exhaust unbolted at the manifold but i can not get the starter out past the engine mount, the dipstick and stering shaft seem to be in the way amongst other things, is there any trick to this? there simply isn't enough room.
  • avfromvt
    Low Range
    • Apr 2014
    • 9

    #2
    Click image for larger version

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    • lumpydog
      3rd Gear
      • May 2014
      • 383

      #3
      With the exhaust down pipe disconnected, you need to tilt/rotate the starter so that the starter gear is pointing up to the sky and pull it down from under the vehicle.
      1968 Series IIa
      1997 Defender SW (Original Owner - Sold)

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      • avfromvt
        Low Range
        • Apr 2014
        • 9

        #4
        The driveshaft to the winch is blocking it I will have to disconnect it i guess.

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        • ignotus
          2nd Gear
          • Sep 2009
          • 237

          #5
          might be easier to take off the intake/exhaust manifolds next time.
          1960 "bitsa" 88--Ignotus
          1960 109, 200TDI
          rebuild blog; http://poppageno.blogspot.com/

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          • lumpydog
            3rd Gear
            • May 2014
            • 383

            #6
            Originally posted by avfromvt
            The driveshaft to the winch is blocking it I will have to disconnect it i guess.
            I was wondering what that was. I don't have one of those…
            1968 Series IIa
            1997 Defender SW (Original Owner - Sold)

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            • slowmo
              2nd Gear
              • Dec 2014
              • 225

              #7
              Looks like a Koening winch. I have one as well. If you haven't had it off for a while it won't be that easy. Loosen the hex nuts on both ends of the joint at the power take off. Spray with lots of lubricant and then you'll have to pound the joint back from the power take-off axle to free it. Then there is a support just aft of the bell housing on the frame. You'll have to remove those two bolts and then you should be able to swing the shaft away far enough to extract the starter. Hard to do from underneath. My sympathies.
              --David

              1959 TR3
              1970 Series IIa 88" ("Homer")

              My hovercraft is full of eels.

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              • avfromvt
                Low Range
                • Apr 2014
                • 9

                #8
                Thanks for the help i took out the two bolts that secure the winch driveshaft to the frame and then removed the shaft from the pto and disconnected it at the winch. You can then slide the entire pto shaft out the front with some coaxing. The starter then drops down. I was digging around in my parts bin and found an old starter it looked ancient. Hooked it up and it works great. Thanks for the help

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                • lumpydog
                  3rd Gear
                  • May 2014
                  • 383

                  #9
                  Nice work! Check that the old starter's bearings are lubricated, the commutator is clean and the brushes have some length/life left in them... Otherwise you'll be doing the job again soon :-)
                  1968 Series IIa
                  1997 Defender SW (Original Owner - Sold)

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                  • LaneRover
                    Overdrive
                    • Oct 2006
                    • 1743

                    #10
                    Though I don't have a winch what has worked for me in the past is to turn the steering all the way to one side (I forget which way) so that the arm coming from the steering box is a far forward as possible. That has given me enough room to get the starter out either from below or from above.
                    1958 107 SW - Sold to a better home
                    1965 109 SW - nearly running well
                    1966 88 SW - running but needing attention
                    1969 109 P-UP

                    http://www.facebook.com/album.php?ai...2&l=64cfe23aa2

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