BULKHEAD GALVANIZING

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  • MarkMukilteo
    Low Range
    • Nov 2009
    • 17

    BULKHEAD GALVANIZING

    Hey folks,

    I'm tired of chipped paint and/or corrosion on the bulkhead of my 1966 SerIIa 88 "regular" and I'm thinking of having it sandblasted and galvanized at a shop nearby in Seattle.

    Has anyone ever tried this?

    Thanks,
    Mark
  • jp-
    5th Gear
    • Oct 2006
    • 981

    #2
    I've done two. they worked out great. Both had slight warping, that I was able to get straight. The only trouble is getting the paint to stick to it after your done!

    In both cases, the warping was isolated to the footwells and the trans tunnel. I had no issues at all with the upper half of the bulkhead including either storage shelf.
    61 II 109" Pickup (Restomod, 350 small block, TR4050)
    66 IIA 88" Station Wagon (sold)
    66 IIA 109" Pickup (Restomod, 5MGE, R380)
    67 IIA 109" NADA Wagon (sold)
    88, 2.5TD 110 RHD non-hicap pickup

    -I used to know everything there was to know about Land Rovers; then I joined the RN Bulletin Board.

    Comment

    • Broadstone
      2nd Gear
      • Jan 2009
      • 216

      #3
      I did mine about 3 months ago. I am building a 73 88" onto a galvanized chassis so while everything was apart I galvyd the bulkhead, breakfast, rear tub supports, and a few other bits. I know people have talked about this several times on this forum. I am very happy with the results. I then epoxy primed it for good paint adhesion.
      1973 NADA 88

      Comment

      • ignotus
        2nd Gear
        • Sep 2009
        • 237

        #4
        Try this link

        Brett does a great job of detailing his galvanizing job here;



        gene
        1960 "bitsa" 88--Ignotus
        1960 109, 200TDI
        rebuild blog; http://poppageno.blogspot.com/

        Comment

        • LaneRover
          Overdrive
          • Oct 2006
          • 1743

          #5
          Originally posted by ignotus
          Very interesting!
          1958 107 SW - Sold to a better home
          1965 109 SW - nearly running well
          1966 88 SW - running but needing attention
          1969 109 P-UP

          http://www.facebook.com/album.php?ai...2&l=64cfe23aa2

          Comment

          • Eric W S
            5th Gear
            • Dec 2006
            • 609

            #6
            Ike had mine dipped and my current f'd up one is also galvanizing.

            There's a very special primer designed for galv. Any body shop should be able to spray it for you.

            Comment

            • Jim-ME
              Overdrive
              • Oct 2006
              • 1379

              #7
              I don't believe that Ike paints over his galvanized bulkheads of at least some of the ones on his website don't look painted. If you did want to paint a galvanized bulkhead I would imagine that any quality etch primer would allow good paint adhesion but if I galvanize mine it won't be painted.
              Jim

              Comment

              • Tim Smith
                Overdrive
                • Nov 2006
                • 1504

                #8
                I think you also need to get that layer of greasy stuff off first. With my 109 frame, RN told me it's usually best to let it sit outside during rain storms and the acid rain does a good job of cleaning it off.

                Of course, now that I think of it, I'm not sure if that is for all galvy items or just these frames which may have had a protective layer added for the shipping.

                Comment

                • thixon
                  5th Gear
                  • Jul 2007
                  • 909

                  #9
                  A good epoxy primer will work fine over galvy. I have experience with nason fulpoxy myself. No issues.
                  Travis
                  '66 IIa 88

                  Comment

                  • Tim Smith
                    Overdrive
                    • Nov 2006
                    • 1504

                    #10
                    Sort of related question. Can one dip galvanize over previously galvanized parts?

                    I'm thinking about refreshing the trim bits and also the bulkhead which had some electroplated galvanizing on the foot well pieces before I welded them in.

                    Comment

                    • thixon
                      5th Gear
                      • Jul 2007
                      • 909

                      #11
                      Originally posted by Tim Smith
                      Sort of related question. Can one dip galvanize over previously galvanized parts?

                      I'm thinking about refreshing the trim bits and also the bulkhead which had some electroplated galvanizing on the foot well pieces before I welded them in.
                      I'm sure people will respond with a "no," to this one, but yes you can. Most galvanizers will want the parts stripped (blasted), but some won't. I have parts in my garage at this moment that were re-dipped without being stripped of the original galvy. Any scaly rust was removed, but that's it.
                      Travis
                      '66 IIa 88

                      Comment

                      • Eric W S
                        5th Gear
                        • Dec 2006
                        • 609

                        #12
                        Originally posted by Jim-ME
                        I don't believe that Ike paints over his galvanized bulkheads of at least some of the ones on his website don't look painted. If you did want to paint a galvanized bulkhead I would imagine that any quality etch primer would allow good paint adhesion but if I galvanize mine it won't be painted.
                        Jim
                        I can ask my body guy if you want. I know he is going to use a specific primer designed to be painted over and adhere to galv.

                        Comment

                        • thixon
                          5th Gear
                          • Jul 2007
                          • 909

                          #13
                          Originally posted by Eric W S
                          I can ask my body guy if you want. I know he is going to use a specific primer designed to be painted over and adhere to galv.

                          My guess is you'll find its an epoxy primer. Post what you find out.
                          Travis
                          '66 IIa 88

                          Comment

                          • Mountain132
                            Low Range
                            • Apr 2008
                            • 79

                            #14
                            Contacted Bay State galvanizing in Everett MA
                            $385 estimate to chemically stip and galvanize a bulkhead

                            Comment

                            • thixon
                              5th Gear
                              • Jul 2007
                              • 909

                              #15
                              Originally posted by thixon
                              I'm sure people will respond with a "no," to this one, but yes you can. Most galvanizers will want the parts stripped (blasted), but some won't. I have parts in my garage at this moment that were re-dipped without being stripped of the original galvy. Any scaly rust was removed, but that's it.
                              Need to clarify. original galvy was not stripped by me (or the person who took the parts to the galvanizer). The galvanizer dealt with it himself.
                              Travis
                              '66 IIa 88

                              Comment

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