Covering Holes in the Bulkhead to Reduce Heat Flow (NOT Patching)
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For smaller holes you can always use a nut & bolt or a rubber wellnut with a bolt.
For bigger holes, I would measure them to see if there are Genuine hole plugs available (not harware store plugs). Check out http://www.roversdownsouth.com/series.htm about half way down the page.
I know you didn't want to use hole plugs, but I think that they will end up looking much more professional than a bunch of stick-on patches.Drill them all out so that they're all one and a half inch holes. That way, you can use 1 1/2" plugs and you won't have to fiddle around with different sizes.
No, don't do that--I'm just messing around.
Jac04 did have a good suggestion with the well nuts--The hole will be sealed/waterproofed, the whole operation is performed from one side of the bulkhead only and the results look a whole lot cleaner than patches of tape/rubber and lumps of caulking plus, they're easily removable.
Well nuts: http://www.emhart.com/products/pop/wellnut.asp
Thanks guys - going with this.Comment
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I second the plug idea. I know you don't want to mess around with it, but it shouldn't be that much more work than wrestling around with tape or other patches. Either way, you're going to have to get down their twice and fiddle around. Get down there and measure them while having someone else write a list of sizes for you.
I used to buy a product for my company, from a company called Caplugs; Google it. You can get any style, size or shape you want. You can get free samples. Have various sized samples sent to your house, your mother's, your wife's mother's, etc. Once you have all the sizes, stop ordering samples.
I think it will look more professional as well, IMO.
-GaryComment
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After all the extra effort with the galvanizing I wouldn't glue on patches. I would say get plugs also.THING 1 - 1973 88 SIII - SOLD
THING 2 -1974 88 SIII Daily Driver - SOLD
THING 3 - 1969 88 SIIA Bugeye Project
THING 4 - 1971 109 SIIA ExMod - SOLD
THING 5 - 1958 109 PU
THING 6 - 1954 86" HTComment
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