Bent pushrods

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  • ThorH
    Low Range
    • May 2011
    • 53

    Bent pushrods

    Opened the valve cover to adjust the valves today......this is what I found! The intake pushrods on #1 and #2 are bent. What would cause this? There does not seem to be any damage to the rocker or the valve end. Is there anything else I should inspect before I put 2 new pushrods in and proceed?

    Thanks!

    Thor
    1973 SIII RHD 2.25 Petrol
    1992 RRC Hunter
  • SafeAirOne
    Overdrive
    • Apr 2008
    • 3435

    #2
    Cause? Possibly a slack or broken timing chain which caused the valve timing to get all out of whack which in turn had your pistons hitting top dead center with the valves still open, bending the push rods and breaking apart the tappets.

    Of course, that's a worst-case scenario. You probably ought to thoroughly dismantle the thing for inspection, unless you happen to know that those pushrods weren't properly seated in the tappets for whatever reason.
    --Mark

    1973 SIII 109 RHD 2.5NA Diesel

    0-54mph in just under 11.5 minutes
    (9.7 minutes now that she's a 3-door).

    Comment

    • SafeAirOne
      Overdrive
      • Apr 2008
      • 3435

      #3
      Oh..A more appealing scenario might be...


      The adjusters were backed off too far to keep the pushrods captivated and they came loose and got bent up and destroyed the soft metal tappets.

      Is there any reason the adjusters would be slacked off prior to you going in and adjusting them this time?
      --Mark

      1973 SIII 109 RHD 2.5NA Diesel

      0-54mph in just under 11.5 minutes
      (9.7 minutes now that she's a 3-door).

      Comment

      • ThorH
        Low Range
        • May 2011
        • 53

        #4
        The adjusters do seem to be backed off quite a bit...but they all look approximately the same. There doesn't seem to be any damage at all to the adjuster or the tappet, just the pushrod.

        I will turn the motor by hand and watch the vales do their thing.

        This is the first time I'm in this motor, so everything is just as it was left by the PO. So, I really don't have much history on it.
        1973 SIII RHD 2.25 Petrol
        1992 RRC Hunter

        Comment

        • Momo
          3rd Gear
          • Dec 2006
          • 347

          #5
          Correct me if I'm wrong but I don't think it's possible to have a valve in the 2.25 strike the piston as it is not a zero clearance engine. I had a valve stick open once due to an overheat and the only damage was a bent pushrod because the tappet crashed the pushrod. (The head was overhauled anyway due to seat recession but the piston was undamaged.)
          '60 SII Station Wagon
          '64 SIIA 109 Regular
          '68 SIIA 88 Station Wagon

          Comment

          • SafeAirOne
            Overdrive
            • Apr 2008
            • 3435

            #6
            Originally posted by Momo
            Correct me if I'm wrong but I don't think it's possible to have a valve in the 2.25 strike the piston as it is not a zero clearance engine.

            Hmm. I'm not sure, to be honest. I'll have to retract my worst case scenario if the 2.25 is a non-interference engine.

            The presumption was that it similar to its son, the 2.5, which is DEFINITELY an interference engine. Looking at the specs for both engines tells a story though--the stroke is longer on the 2.5 by a full third of an inch.
            --Mark

            1973 SIII 109 RHD 2.5NA Diesel

            0-54mph in just under 11.5 minutes
            (9.7 minutes now that she's a 3-door).

            Comment

            • Terrys
              Overdrive
              • May 2007
              • 1382

              #7
              Sticking valves will do this

              Comment

              • Apis Mellifera
                3rd Gear
                • Apr 2008
                • 386

                #8
                Possible hydro-lock damage?

                PS: Is that antifreeze on the spark plug boot?
                © 1974 Apis Mellifera. Few rights preserved.

                Comment

                • Firemanshort
                  2nd Gear
                  • Nov 2006
                  • 282

                  #9
                  It might be worth a check on the other push rods to see if they are slightly off, as well. Pull them out and roll them on a flat surface. If they are not straight, the wobble will be apparent.

                  As much of a pain as it is, I would really hard pressed to put this back together without pulling the head and taking a look-see.
                  Firemanshort
                  1980 Stage One
                  (Past owner of 1973 Series III - Highlander)

                  Comment

                  • ThorH
                    Low Range
                    • May 2011
                    • 53

                    #10
                    It is a drop of antifreeze. I had just taken the heater hose off to change it out....spilled a little!

                    I'm definitely going to turn the motor over a few times by hand to make sure everything is moving as it should. And i will check the other push rods.

                    Thanks!
                    1973 SIII RHD 2.25 Petrol
                    1992 RRC Hunter

                    Comment

                    • Sputnicker
                      1st Gear
                      • May 2009
                      • 105

                      #11
                      It's possible that there was insufficient oil getting to the head/rocker assembly/valve stems. Bending two pushrods means there's something very wrong. I'd start by and disassembling the rocker assembly and looking for evidence of blockage or scoring on the shaft (it will be on the bottom side. Then take out the spark plugs and use the starter to see if you are getting oil flow through the little hole under the rear rocker pedestal.

                      Comment

                      • 4flattires
                        4th Gear
                        • Aug 2007
                        • 424

                        #12
                        +1 for the sticking valves. Seen this tooooo many times. Here's the typical scenario:

                        1. Vehicle has old gas.
                        2. Gas gums up between the valve and guide.
                        3. Delayed valve return gets met with downward rocker arm.
                        4. Bent push rod from off-center contact.

                        Been there....

                        64 SIIa 109 all stock
                        69 SIIa 88 all stock
                        Old tractors
                        New Harleys
                        Old trucks

                        Comment

                        • ThorH
                          Low Range
                          • May 2011
                          • 53

                          #13
                          Haven't been able to work on the Rover for a little bit.

                          The gas was definitely bad. Drained it all out of the tank. Is there a way to clean the gummed up fuel around the valves without disassembling the head completely?
                          1973 SIII RHD 2.25 Petrol
                          1992 RRC Hunter

                          Comment

                          • 4flattires
                            4th Gear
                            • Aug 2007
                            • 424

                            #14
                            Originally posted by ThorH
                            Is there a way to clean the gummed up fuel around the valves without disassembling the head completely?
                            Short answer, no.

                            That being said, are there things that one could try to minimize the tear apart factor? Sure. On solution would be to remove the plugs and valve cover, spray the valve stems with quality carb cleaner while rotating the engine with a hand crank. Repeat until Arnold envies your biceps and you figure you are safe.

                            Fire that bad boy up again with yet another can of spray carb cleaner ready on the wing and run that can dry....down the carb throat while running (preferably on a warm day to minimize the holding power of gas varnish).

                            At any time, should you hear intermittent rocker arm clicking going on, you can assuredly be headed down the road of a future bent valve.

                            Open a frosty beverage and repeat, otherwise if no noise, open up a frosty beverage.

                            Jeff
                            64 SIIa 109 all stock
                            69 SIIa 88 all stock
                            Old tractors
                            New Harleys
                            Old trucks

                            Comment

                            • JimCT
                              5th Gear
                              • Nov 2006
                              • 518

                              #15
                              Marvel Mystery oil

                              use that in the gas, freed up sticking valves in our old flathead 6 marine engine
                              1968 battlefield ambulance/camper
                              1963 Unimog Radio box
                              1995 LWB RR

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