Sewer Cap diff pan ok?

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  • BGGB
    Low Range
    • Jul 2008
    • 83

    Sewer Cap diff pan ok?

    hey everyone, i in the process of rebuilding my 69 bugeye and the rear diff pan is shot, i ground it off and looked for the pipe end cap. my dad knows a guy who works for a company that lays gas lines and he made this up for free. will this work alright. the original has the grove in it and i assume it is there to help the oil get slung on all the parts. this pan is much larger (also much heavier), do you think i have to worry about anthing. this rover will never be ******** off roader so im not worried about the extra overhang. also im doing this rebuild and im on a budget, i would rather have something more appealing but it was free so i can't complain there
  • bkreutz
    4th Gear
    • Apr 2010
    • 408

    #2
    Just going to take a bunch more gear oil. But then the gear may run cooler with the increased fluid volume. Anyway, the price is right.
    Gale Breitkreutz
    '03 Disco
    '74 Series III 88 (sold, 4/13)
    '47 CJ2A

    Comment

    • LaneRover
      Overdrive
      • Oct 2006
      • 1743

      #3
      That needs a nice big smiley face on it!
      1958 107 SW - Sold to a better home
      1965 109 SW - nearly running well
      1966 88 SW - running but needing attention
      1969 109 P-UP

      http://www.facebook.com/album.php?ai...2&l=64cfe23aa2

      Comment

      • 4flattires
        4th Gear
        • Aug 2007
        • 424

        #4
        I'd paint Starkist on the side and emblazon Charlie the Tuna popping out of the can.
        64 SIIa 109 all stock
        69 SIIa 88 all stock
        Old tractors
        New Harleys
        Old trucks

        Comment

        • SafeAirOne
          Overdrive
          • Apr 2008
          • 3435

          #5
          Originally posted by 4flattires
          I'd paint Starkist on the side and emblazon Charlie the Tuna popping out of the can.

          I'd probably just paint it red.

          --Mark

          1973 SIII 109 RHD 2.5NA Diesel

          0-54mph in just under 11.5 minutes
          (9.7 minutes now that she's a 3-door).

          Comment

          • JSBriggs
            1st Gear
            • Dec 2006
            • 111

            #6
            It will work. For about $25 you can get an 8" weld on pipe cap (dome shaped cap) that is 1/4" thick, and wont get hung up offroad. That is what I run on most of my trucks.

            -Jeff

            Comment

            • akedtg
              Low Range
              • Oct 2011
              • 8

              #7
              That is huge!!

              I would be concerned about the gear oil when going up a hill running to the back of that cover and not making contact with the ring gear and not slinging oil to the pinion.

              you are right about the shape of a diff cover! they are like that so when you do go up a steep hill or are low on fluid it channels the oil to the pinion via the ring gear and keeps the diff lubed.

              If you live in the flats I say go for it!

              Comment

              • BGGB
                Low Range
                • Jul 2008
                • 83

                #8
                Hey jeff do you have a website or somewhere where you could point me?
                for 25 bucks i think id rather that design.

                I actually live on a hill so i think i might have to change the design a bit, although the cap is much larger than it needs to be i think i could probally shave an inch or more off with a torch after some carefull measuring, this would keep the oil closer to the gears.

                Thanks everyone for your replies, and i had considered a smiley face, not a monkeys *ss though.

                Comment

                • slorocco
                  2nd Gear
                  • Feb 2007
                  • 208

                  #9


                  You need something like this for 8" pipe. Find a local plumbing supply place and they should be able to get you one.

                  Comment

                  • HybridIIA
                    1st Gear
                    • Dec 2006
                    • 100

                    #10
                    Originally posted by BGGB
                    Hey jeff do you have a website or somewhere where you could point me?
                    for 25 bucks i think id rather that design.

                    I actually live on a hill so i think i might have to change the design a bit, although the cap is much larger than it needs to be i think i could probally shave an inch or more off with a torch after some carefull measuring, this would keep the oil closer to the gears.

                    Thanks everyone for your replies, and i had considered a smiley face, not a monkeys *ss though.
                    I don't think you will find a pipe cap for $25, but McMaster has them for $65. Here is a link w/ drawing...
                    McMaster-Carr is the complete source for your plant with over 595,000 products. 98% of products ordered ship from stock and deliver same or next day.
                    '62 109 - coil sprung
                    '64 88 - coil sprung

                    Comment

                    • Apis Mellifera
                      3rd Gear
                      • Apr 2008
                      • 386

                      #11
                      Since the original is stamped steel welded on and you'll need to weld a new one on, why couldn't you buy of of thesehttp://www.ebay.com/itm/GMC-Buick-Ch...sories&vxp=mtr
                      remove the flange and weld it on?
                      © 1974 Apis Mellifera. Few rights preserved.

                      Comment

                      • slorocco
                        2nd Gear
                        • Feb 2007
                        • 208

                        #12
                        The advantage of the pipe cap is that it's virtually bullet proof. No need for a separate diff guard.

                        Comment

                        • alaskajosh
                          2nd Gear
                          • Sep 2007
                          • 208

                          #13
                          Originally posted by HybridIIA
                          I don't think you will find a pipe cap for $25, but McMaster has them for $65. Here is a link w/ drawing...
                          http://www.mcmaster.com/#cadinlnord/43425k246/=gi3xqb
                          I think I paid $30-$35 for mine at my local plumbing wholesaler.. and that's Alaska pricing.

                          Comment

                          • slorocco
                            2nd Gear
                            • Feb 2007
                            • 208

                            #14
                            I also paid about $30. That was 3 years ago in Maryland.

                            Comment

                            • lrdukdog
                              3rd Gear
                              • Nov 2006
                              • 321

                              #15
                              Diff cap

                              "Sewer Cap diff pan " Looks more like a "Top hat diff cover" to me.
                              Jim Wolf

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