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Trust me, we do this all day long. The correct spotweld drill works much better than a standard drill bit. They drill a flat-bottomed hole except for a little divot where the centering pin is.
And steer clear of these saw-blade type cutters from Eastwood and the like. They're called "Blair" cutters. They're very expensive and if you catch an edge they go snap.
Jim-ME, drop me and email and I'll send you a bit. You'll be glad you used the right thing.
I used a regular drill bit and one with the side cutting blade too. Cut all the spots out of the front clip of my disco save the passenger side fenderwell.
I would have loved to have tried one of those special bits, the regular drill bits i used would jump off the spot weld and then i would have to use the cutting bit to get the spotweld all the way off.
You need a fast, high hp drill too. Or at least it worked better for me than the air powered one i was using.
First but gone: 91 3 door Disco "White Rhino"
77 Series III 88 ex MoD "Shongololo"
Gone and I miss her: 97 D1 5 speed
04 DII
08 D3 (LR3)
Trust me, we do this all day long. The correct spotweld drill works much better than a standard drill bit. They drill a flat-bottomed hole except for a little divot where the centering pin is.
And steer clear of these saw-blade type cutters from Eastwood and the like. They're called "Blair" cutters. They're very expensive and if you catch an edge they go snap.
Jim-ME, drop me and email and I'll send you a bit. You'll be glad you used the right thing.
I agree with Jim on this that the flat bottom cutter is the best tool if you do not want to put a hole in the second panel. The hole saw type of cutter leaves a slug attached to the outer panel which needs to be ground off, more work than it needs to be.
Most of the time I use a regular drill. Since I don't have a spot welder (yet!) I usually plug weld through the holes that are now drilled out spot welds. Saves some time in lieu of drilling new holes.
As in most cases the best tool for the job, besides a BFH, depends on the job!
Jason T.
Been to damn cold.
This weekend we went up to see the daughter at school.
So next weekend I'm going to just take the door off and bring it down stairs.
That way I will be able to do the glazing.
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