Got My Lightweight!! Stay Tuned for Project Updates and Plenty of Questions!

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  • jac04
    Overdrive
    • Feb 2007
    • 1884

    #46
    I had a few more hours to work on the tear-down.

    Here is the engine & transmission coming up....


    ... and out.....


    ...and into its new home, which is on 6 swivel casters to make it easy to move around the garage...




    Almost gone:

    Comment

    • telwyn
      Low Range
      • Nov 2008
      • 30

      #47
      Great buy! I'm new to this forum (never noticed it before on RoversNorth), but glad I found it. Heck of a project you have going. Look forward to following your progress.

      Lots of Rover folks over on www.ExpeditionPortal.com with a great forum there as well you may want to poke around.

      I have a 1982 Land Rover Lightweight - here's a site with my pics and modifications. Lots of ongoing work as well.



      Good luck!
      telwyn
      1982 Land Rover Lightweight
      1999 Land Rover Discovery II
      1967 m416 trailer

      Comment

      • jac04
        Overdrive
        • Feb 2007
        • 1884

        #48
        The front axle ass'y out from under the old chassis:

        A little surgery required to get the steering relay out of the chassis:

        The old rusty chassis finally out of my garage:

        Now, the long, tedious task of restoring every little piece and slowly re-building this vehicle from the frame up.

        Comment

        • SafeAirOne
          Overdrive
          • Apr 2008
          • 3435

          #49
          Hmmm.....You've been working on this for what....a month or month-and-a-half now and you've disassembled a lightweight so that there's no original part left that's bigger than a bread box. You've ordered and received tons of new parts. I'm presuming that you've gone to your regular job during this period...

          I'm really curious--how the heck did you find the time to put up Christmas lights on your house?
          --Mark

          1973 SIII 109 RHD 2.5NA Diesel

          0-54mph in just under 11.5 minutes
          (9.7 minutes now that she's a 3-door).

          Comment

          • jac04
            Overdrive
            • Feb 2007
            • 1884

            #50
            Originally posted by SafeAirOne
            I'm presuming that you've gone to your regular job during this period...
            I knew I was forgetting something!!

            In reality, most of my time spent working on the Rover is between 8:30pm and 1am. We have a 3-year-old daughter and a 2.5-month-old son, so that's the only time I have.

            Comment

            • rwollschlager
              5th Gear
              • Sep 2007
              • 583

              #51
              Originally posted by jac04
              In reality, most of my time spent working on the Rover is between 8:30pm and 1am. We have a 3-year-old daughter and a 2.5-month-old son, so that's the only time I have.
              hmmm so while the rest of us are dreaming of rebuilding a land rover, at that time you actually are!
              ------------------------------------------------
              72 SIII 88
              67 SIIA 109
              82 SIII Stage 1 V8
              -- http://www.youtube.com/barnfind88 --

              Comment

              • jac04
                Overdrive
                • Feb 2007
                • 1884

                #52
                Yes indeed. Like right now (10:20 pm) I just finished the first coat of paint on my engine & trans mount brackets. Between coats I will be sandblasting various other parts and prepping them for primer.

                Comment

                • jac04
                  Overdrive
                  • Feb 2007
                  • 1884

                  #53
                  I got the benchtop sand blast cabinet fired up. Here are a few pieces that were heavily rusted. They have been blasted with a fairly coarse media. I will switch to a fine abrasive for final clean-up before painting.



                  Here are my finished engine & trans mount brackets:

                  Comment

                  • jac04
                    Overdrive
                    • Feb 2007
                    • 1884

                    #54
                    I finally unpacked the rebuilt transmission and got it installed.

                    Now THIS is what a rebuilt assembly should look like. Everything has been cleaned & painted as required and all hardware/covers have been re-plated.





                    At home in the chassis:

                    Comment

                    • BackInA88
                      3rd Gear
                      • Dec 2006
                      • 332

                      #55
                      WOW that is looking sweet!!!



                      Steve
                      71 IIa 88
                      01 D2

                      Comment

                      • Tim Smith
                        Overdrive
                        • Nov 2006
                        • 1504

                        #56
                        A thing of beauty!

                        Comment

                        • SafeAirOne
                          Overdrive
                          • Apr 2008
                          • 3435

                          #57
                          Very nice---You'll be done in no time!

                          It's your project, so you can, of course, do anything you want, but I secretly hope you don't restore it to the point that it'll never see dirt under its tires again. As you know, a rover yearns to be on trails and in the woods and fields, and fording streams and climbing hills...
                          --Mark

                          1973 SIII 109 RHD 2.5NA Diesel

                          0-54mph in just under 11.5 minutes
                          (9.7 minutes now that she's a 3-door).

                          Comment

                          • jac04
                            Overdrive
                            • Feb 2007
                            • 1884

                            #58
                            It's 12:15am Saturday morning, which means I just finished up a few things on the Lightweight and I'm getting ready for a solid 4.5 hours of sleep. After sandblasting the steering relay, I installed new seals and primed & painted it. I also did the steering relay arms and a few pieces of the e-brake linkage. I plan to send a bunch of the little stuff & hardware out to be cadmium plated, so it got the blast treatment as well.



                            The drying room:





                            SafeAirOne- I hear you. Well, the plan was originally to give everything a quick "once-over". I must have some addiction to restoring things, because I just can't seem to put a part back on the vehicle without really doing it "right". I just want to make sure that all this hard work will look good & perform well for years & years.
                            I promise that the body will not be getting a real restoration. It will most likely get stripped before paint (only because the paint is flaking badly), but I don't think that I will bother with any real body work. I certainly don't want this one to get to the point of my 63.

                            Comment

                            • jac04
                              Overdrive
                              • Feb 2007
                              • 1884

                              #59
                              Here are a few pics of the pintle hitch broken down and partially cleaned-up. The pins, clips and hardware will be sent out for plating:


                              Comment

                              • Tim Smith
                                Overdrive
                                • Nov 2006
                                • 1504

                                #60
                                Something tells me that you won't be needing a hammer to open and close your pintle, like some of us do.

                                Comment

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