Got My Lightweight!! Stay Tuned for Project Updates and Plenty of Questions!

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  • jac04
    Overdrive
    • Feb 2007
    • 1884

    Got My Lightweight!! Stay Tuned for Project Updates and Plenty of Questions!

    Well, after asking quite a few questions on this Forum, I finally got a Lightweight. I've always liked them, so when I sold my restored 63 IIA, I started looking for one.

    This one is a 1973 SIII LHD 12V with 67,000 kilometers on it.

    The bad:
    - The rear section of the chassis is toast.
    - The bulkhead footwell areas have some small rust holes - not too bad.
    - The bottom of the radiator support is a little tender - again, not bad at all.
    - One door top frame has a very small rust hole.
    - The engine taps (only when on the throttle) and seems a little down on power (maybe just a valve and timing adjustment needed).
    - The water temp gauge pegs to full hot (hopefully just a sending unit needed). The owner says that the temperature taken with a thermometer at the radiator looks good.

    The good:
    - The door frames seem solid.
    - The upper bulkhead looks really good.
    - The body itself is in great condition with only 3-4 small dents - I've never seen such a straight body on a military vehicle.
    - Everything seems to be there and in decent shape with the exception of the rear lifting rings.

    The plan:
    - Install galvanized chassis & new brake lines.
    - Install parabolic springs & OME shocks.
    - New stainless exhaust.
    - Tune up engine & adjust valves.
    - All new seals - hubs, trans, swivel balls, diffs, etc.
    - Clean & paint all drivetrain bits.
    - Repair bulkhead & radiator support.
    - New Michelin XZL tires (an early X-Mas present to myself).
    - Waxoyl the inside of the door frames and bulkhead areas.
    - Brush-on a fresh coat of camo paint.
    - Enjoy

    The goal is to have a vehicle that is mechanically excellent while retaining it 'character', and will last a long, long time.

    Any and all comments/suggestions are welcomed!!

    Here are a few pictures:






    Pretty straight, isn't it?:




  • CLIFF
    Low Range
    • Oct 2008
    • 17

    #2
    nice
    1967 SERIES 2A 88

    Comment

    • BirdNerd
      Low Range
      • Oct 2006
      • 28

      #3
      Lightweight

      Jac,

      Nice Lightweight---where are you located. There are a couple of Lightweights on the South Shore (Plymouth area)

      drop me a line on the side

      rovr66atgmaildaughtcom

      BN

      Comment

      • jac04
        Overdrive
        • Feb 2007
        • 1884

        #4
        I'm actually in East Granby, CT. I bought it from a guy who lived in Rutland, MA.

        Comment

        • Tim Smith
          Overdrive
          • Nov 2006
          • 1504

          #5
          Welcome to the club!

          I'm surprised at the rust on the leading edge of your bulkhead. Looks like it's trapping sand up there but I'm not sure how... maybe I'm missing a plate on mine.

          Comment

          • jac04
            Overdrive
            • Feb 2007
            • 1884

            #6
            ^^Yes, it is definitely trapping stuff between the splash guard and the bulkhead. It actually looks like someone bent the bulkhead sheet metal a little to allow for drainage. Luckily, they didn't cut anything and I should be able to straighten it out.

            I may end up bringing the bulkhead to my body guy for a 'correct' restoration & re-spray. It's probably better to do it right the first time than to just slap some patches on it and have to fix it again in the future.

            Comment

            • Tim Smith
              Overdrive
              • Nov 2006
              • 1504

              #7
              Originally posted by jac04
              ^^Yes, it is definitely trapping stuff between the splash guard and the bulkhead. It actually looks like someone bent the bulkhead sheet metal a little to allow for drainage. Luckily, they didn't cut anything and I should be able to straighten it out.

              I may end up bringing the bulkhead to my body guy for a 'correct' restoration & re-spray. It's probably better to do it right the first time than to just slap some patches on it and have to fix it again in the future.
              I agree with you on that one. Not sure where you could source a bulkhead for these things any more...

              Comment

              • greenmeanie
                Overdrive
                • Oct 2006
                • 1358

                #8
                Originally posted by Tim Smith
                I agree with you on that one. Not sure where you could source a bulkhead for these things any more...
                PABlanchard. Source of all things good for Rovers in cabbage and black. Not cheap though.

                Comment

                • Jim-ME
                  Overdrive
                  • Oct 2006
                  • 1379

                  #9
                  Atleast you can find parts which aren't here for all of us.
                  Jim

                  Comment

                  • derekchace
                    4th Gear
                    • May 2008
                    • 463

                    #10
                    Looks Great! I almost bought that rover but found another light weight i liked more in PA! i think we are going to have to start a pure light weight club and get some drives together next year
                    GMR Imports
                    802-655-4874
                    802-324-3370
                    gmr4x4.com

                    Comment

                    • jac04
                      Overdrive
                      • Feb 2007
                      • 1884

                      #11
                      Silly question, but how the heck do you tighten the straps that hold the spare tire to the hood? (I know, it's should be the least of my worries). There is a hinged buckle on the front strap, but it only allows you to adjust the length if there is no tension on the straps. There must be some way to hook the front strap, then cinch it down tight.

                      Comment

                      • Tim Smith
                        Overdrive
                        • Nov 2006
                        • 1504

                        #12
                        Originally posted by jac04
                        Silly question, but how the heck do you tighten the straps that hold the spare tire to the hood? (I know, it's should be the least of my worries). There is a hinged buckle on the front strap, but it only allows you to adjust the length if there is no tension on the straps. There must be some way to hook the front strap, then cinch it down tight.
                        Mine was loose for years. The best I could manage was to pull the tentioning side under the holding strap side and then cinch it down with the clamp. If I did it right, I'd get a few weeks of tight tire. Then it would just bounce around again.

                        Kind of scary with a 33" tire.

                        Comment

                        • jac04
                          Overdrive
                          • Feb 2007
                          • 1884

                          #13
                          Tim how do you "cinch it down with the clamp"? The way the strap goes through the clamp on mine, it isn't possible - and this is a brand new assembly. I'll try to take a few pictures and post them.

                          Otherwise, I started the tear-down, and confirmed that I have 109 2.25 liter 11" front brakes and normal 88" rears (1" diameter cylinders and 10" drums).

                          It also looks like I may have a few pin holes in the rear diff cover, D'Oh!! I wasn't planning on that! I'll have to sand blast the rear axle casing and evaluate.

                          Comment

                          • Tim Smith
                            Overdrive
                            • Nov 2006
                            • 1504

                            #14
                            Your set up might be different than mine but I'll also try to get a picture or two.

                            Comment

                            • Jim-ME
                              Overdrive
                              • Oct 2006
                              • 1379

                              #15
                              FYI

                              This is our 3rd batch of 20 new lightweight bulkheads (MRC 3227) and are proving very popular. There are four available from this batch priced at £695 + Vat. Our fourth batch are due to be manufactured in Jan 2004. (PA Blanchard in the UK)

                              Comment

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