Loud bang, dead rover - transmission?

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  • Bertha
    3rd Gear
    • Nov 2007
    • 384

    #61
    Originally posted by SafeAirOne
    The hammer and punch works but it is cartainly not the BEST way to do it. I've done it both ways and have found that the best way would be to use the (rather pricey) socket:



    http://roversnorth.com/store/p-5705-...a-and-iii.aspx
    Actually our hosts are offering that at a pretty cheap price compared to this one at another vendor:

    Land Rover Tool
    Heavy Duty
    Mainshaft nut spanner
    LRT-37-509 or 600300
    $155.00
    1965 109 2door hardtop (restored years ago)
    1971 88 (restored and as new)
    1967 88 (the next project)

    Comment

    • NickDawson
      5th Gear
      • Apr 2009
      • 707

      #62
      Originally posted by Jeff Aronson
      Why not just get a final drive gear and end case for you Series III and try it for a while without the overdrive? Then you'll know whether the price for a rebuilt one is worth it for you.
      BTW, are you running 15" or 16" wheels on your Rover? Just moving up to 16" wheels helps achieve some of the benefits without an overdrive.
      Jeff
      Originally posted by Bertha
      Nick
      I have to agree with Jeff. Your best bet may be to obtain the original trans gear and cover, just to get going again, and remove the overdrive for now. You may find that once you dig deeper into the overdrive, that the cost of rebuilding it may be prohibitive. Your best bet is to ship it to RDS for a free evaluation.
      Thanks guys - I had hoped to spend some time researching both options today and getting some input. Thanks for the thoughts, helps a lot in the decision process! I'm inclined to follow your advice with the thought that even if I rebuild the OD at some point I'd have the spares to keep moving if the need arose.

      Back to the question from above - so what do I need? Just a final drive gear and end cap?

      Comment

      • Jeff Aronson
        Moderator
        • Oct 2006
        • 569

        #63
        Sorry, Nick, but I don't have my manual by my side here. However, I used to carry just the final drive and the end cap in my Rover "just in case." When an overdrive did fail once, that's all I remember swapping out to get the car running again. Rovers North -as well as others on this Forum - will know for certain.

        Jeff
        Jeff Aronson
        Vinalhaven, ME 04863
        '66 Series II-A SW 88"
        '66 Series II-A HT 88"
        '80 Triumph TR-7 Spider
        '80 Triumph Spitfire
        '66 Corvair Monza Coupe
        http://www.landroverwriter.com

        Comment

        • NickDawson
          5th Gear
          • Apr 2009
          • 707

          #64
          The plot thickens...
          I checked with our hosts and BA - it appears that the factory transmission end cap is a pretty rare item... as in, it cannot be purchased.

          Anyone know of a source for used ones? I've heard mentions of Rover junk yards that will yank parts and sell em. Anyone got a lead?

          Comment

          • HybridIIA
            1st Gear
            • Dec 2006
            • 100

            #65
            Originally posted by NickDawson
            Anyone know of a source for used ones? I've heard mentions of Rover junk yards that will yank parts and sell em. Anyone got a lead?
            I would just keep an eye on the classifieds for a complete box - they pop up fairly frequently and are usually pretty cheap. It could also be an opportunity to change to a IIA box, which some (myself included) prefer. There is one on ebay now, but it is a '65 and I am not sure what suffix box that is. If you were to go the IIA route, the suffix D and later are stronger. http://cgi.ebay.com/ebaymotors/1965-...Q5fAccessories
            '62 109 - coil sprung
            '64 88 - coil sprung

            Comment

            • rwollschlager
              5th Gear
              • Sep 2007
              • 583

              #66
              What are the advantages/differences of the IIA gearboxes other than no sychro's in 1st and 2nd??

              -Rob
              ------------------------------------------------
              72 SIII 88
              67 SIIA 109
              82 SIII Stage 1 V8
              -- http://www.youtube.com/barnfind88 --

              Comment

              • scott
                Overdrive
                • Oct 2006
                • 1226

                #67
                Originally posted by NickDawson
                The plot thickens...
                I checked with our hosts and BA - it appears that the factory transmission end cap is a pretty rare item... as in, it cannot be purchased.

                Anyone know of a source for used ones? I've heard mentions of Rover junk yards that will yank parts and sell em. Anyone got a lead?
                i got my cap & gear at RDS. not very rare there
                '64 Series IIA 88 Canvas Tilt
                '68 Series IIA RHD Ambulance
                '76 Spitfire 1500
                '07 LR3 (Series Recovery Vehicle)

                Comment

                • Apis Mellifera
                  3rd Gear
                  • Apr 2008
                  • 386

                  #68
                  Originally posted by rwollschlager
                  What are the advantages/differences of the IIA gearboxes other than no sychro's in 1st and 2nd??

                  -Rob
                  Mainly clutch actuation. The chassis may differ because of this too.

                  SIIa



                  SIII
                  © 1974 Apis Mellifera. Few rights preserved.

                  Comment

                  • NickDawson
                    5th Gear
                    • Apr 2009
                    • 707

                    #69
                    Thanks again all!
                    I followed Scott's advice and called RDS - they were great. They have an "emergency kit" for $100 - final drive gear, end cap, gaskets, the works. Easy fix.

                    May also mail them my OD for a quote. For $700 it might be worth referbing... maybe. (I hope my wife doesn't read this)

                    Comment

                    • NickDawson
                      5th Gear
                      • Apr 2009
                      • 707

                      #70
                      I DID IT! and in no small way thanks to this group, the help was invaluable!

                      I got the kit from RDS yesterday and took some time tonight to work on things. The gear slid right in, the washer and dog went on (use the chisel method, inelegant but it worked) and threw on the back plate... then realized that I forgot the gasket, un-did all the bolts, put the gasket on and reapplied the back plate.

                      Its driving great (well, minus that rear shock I'm still missing)... in fact, the slap that a mechanic has previously diagnosed as a failing differential is gone - wonder if that was the gears in the OD failing?

                      The only challenge I ran into was with the locking washer. I could not get the dog to line up with one of the tabs to bend it down - how bad is that? I need to do a full flush and transmission oil change. Thinking I'll get the tool from RN to tighten the dog and try again then.

                      Thanks again gang - this board saves my bacon every time!

                      Now...on to that broken shock, or the broken brake booster....or installing the winch... or new headlights...or finally repainting the roof....or........

                      Comment

                      • rwollschlager
                        5th Gear
                        • Sep 2007
                        • 583

                        #71
                        Originally posted by NickDawson
                        Now...on to that broken shock, or the broken brake booster....or installing the winch... or new headlights...or finally repainting the roof....or........
                        or just savor the moment that your truck is working then do the brake booster first.
                        ------------------------------------------------
                        72 SIII 88
                        67 SIIA 109
                        82 SIII Stage 1 V8
                        -- http://www.youtube.com/barnfind88 --

                        Comment

                        • SafeAirOne
                          Overdrive
                          • Apr 2008
                          • 3435

                          #72
                          Originally posted by NickDawson
                          The only challenge I ran into was with the locking washer. I could not get the dog to line up with one of the tabs to bend it down - how bad is that?
                          First off, glad to hear that you're mobile again, and for not too much cash to boot!

                          Now for that spline nut...You definitely want that nut to be 1) tight and 2) positively locked with the locking tab, ensuring that it won't loosen.

                          Unbeknownst to me, my locking washer had the forward-pointing tabs break off, though the tabs folded down onto the nut were still intact. The nut backed off, causing the transmission to jump out of gear while engine-braking. The next day, as I was backing out of my driveway the nut backed off as far as it could go, until it jammed into that cover plate you just installed, immobilizing my rover halfway out in the street.
                          --Mark

                          1973 SIII 109 RHD 2.5NA Diesel

                          0-54mph in just under 11.5 minutes
                          (9.7 minutes now that she's a 3-door).

                          Comment

                          • stomper
                            5th Gear
                            • Apr 2007
                            • 889

                            #73
                            Congratulations on your latest conquest Nick! I'm learning a lot about my rover, just like you, and to have a board with such invaluble members is refreshing. Be careful though, you may get the urge to quit your day job, and become a mechanic!
                            Bad gas mileage gets you to some of the greatest places on earth.

                            Comment

                            • bmohan55
                              4th Gear
                              • Sep 2008
                              • 435

                              #74
                              There are two things that make me realize what a really short time we have on this earth, browsing thru a used book store and climbing under my Series!
                              04 Disco, Gone-Disco died & so did mine
                              '72 S3 88 - Leakey & Squeaky

                              Comment

                              • galen216
                                2nd Gear
                                • Nov 2006
                                • 236

                                #75
                                Just in time for another weekend of big snow.
                                74 SIII
                                96 Disco SE-7 5 Spd.

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