Assembled my new swivel balls today on the bugeye. For the first one I did it by trial and error. PITA. For the second one I installed the swivel ball into the housing with the lower control arm assembled, lower bearing, railcos, and upper pin in place without any shims, Snugged the upper assembly evenly until I had about the correct drag. I then feeler guaged the gap. Assembled the shims to this value, reassembled and checked drag, little tight. Removed .005" shim and was right on. With new bushes, bearings and top pins I had .080" and .095" of shims
I read n old post where someone split his shims on top and bottom to centralise the assembly. This will actually offset the ball. The bottom control arm and bearing do this without shims. The top shims just build up above the housing and control drag. They do not effect the orientation of the ball.
THING 1 - 1973 88 SIII - SOLD
THING 2 -1974 88 SIII Daily Driver - SOLD
THING 3 - 1969 88 SIIA Bugeye Project
THING 4 - 1971 109 SIIA ExMod - SOLD
THING 5 - 1958 109 PU
THING 6 - 1954 86" HT
Finally got in the truck, started it up, and drove to work and back!!!! Stoked!!!
Sorry if I missed it, but weren't you having a problem with the new rear brake shoes locking up when you tightened down the wheel? What'd that end up being?
--Mark
1973 SIII 109 RHD 2.5NA Diesel
0-54mph in just under 11.5 minutes
(9.7 minutes now that she's a 3-door).
Aaron,
At the rate you are going your Rover will be as in "brought home" original as mine. I will have replaced almost everything above the frame except the windshield frame and some of the dash panels. Looking very good.
Jim
Aaron,
At the rate you are going your Rover will be as in "brought home" original as mine. I will have replaced almost everything above the frame except the windshield frame and some of the dash panels. Looking very good.
Jim
Yeh
I was thinking
If I saved all my parts
I could rebuild the original truck with all
The parts. Only things left are
Seat box
Doors
Windscreen
Wings
Bulkhead
Right wing is going to get replaced
And the radiator support is on its way out
We'll we will see what don has left
In the barns. He had a nice series 3 wing
Up there last year
Aaron
73 series III 88 2.5 na diesel daily driver
67 series 2a 88 RHD sold
88 RRC sold
60 mga coupe
Sorry if I missed it, but weren't you having a problem with the new rear brake shoes locking up when you tightened down the wheel? What'd that end up being?
I caved and brought it to a local mechanic that deals with vintage cars, was able to adjust everything as well as sand the drums them selves to get them to stop binding. I think they are still a little snug but as time goes they will smooth out. This is in addition to Rob and I hacking the pads up too.
Moving along... got the rest of the body off. Trying to make time to pull the motor and axles, then I get to play around with my plasma cutter and chop up this mess.
Found some rust that I did not expect during my most recent steering/suspension rebuild, and thought I would share some pics.
The footwell was painted by the PO, and while the interior panel was replaced with a galvanized panel, the wheel well was hiding some nasty cancer. I cut it out, cut a few plates to fit, and welded them in. After 2 coats of paint and a spray on rubberizing compound, she should be good to go.
I pulled the rear axle out as part of the rebuild, and there looked to be a few spots on the support that had rusted through. Upon further inspection with a welder's hammer, the damage was beyond repair. I cut the old support off and made some new pieces. Seems like the right time to run out of CO2/Argon, right? Had to finish this project with flux-core, which is my first time welding with the stuff. turned out gross, but functional.
Finally was the rear door. The box and support that hold the door latch were in pretty bad shape. A few pieces of the door frame were toast as well. I cut out all the rust I could, drilled out the rivets and welds that secured the door latch box, and replaced it all with home-made steel parts. when all was repaired, I installed my new anti-burst latches, and made door cards (for all three doors) out of 1/4" plywood. After painting the wood and wrapping with marine grade vinyl, I am pleased with the results.
Visited my rover in the hospital today. The engine is out, and a new rear main seal, timing cover gasket, and trannsmission input seal are being installed. Engine should be back in this afternoon, and everything buttoned up by tomorrow afternoon for the weekend. If I had done this work myself, I wouldn't have been able to drive it all summer.
Bad gas mileage gets you to some of the greatest places on earth.
Oh the joys of having my brother in law back in town....
With his help over the past two weekends, I resealed the primary tank with POR-15. Reinstalled it this weekend. Whatever pinhole leak existed is sealed.
New stainless allen head bolts hold the filler tube assembly so I never have to deal with the nightmare of removing that piece again. Skinned knuckles and a very annoyed brother-in-law....
And then a family ride in the rig. My daughter was dancing around all day Sunday since she knew her Rover was going to be running again. She kept running to tell Mom that she was going to get to go for a ride in the truck.
Life is good!
Seth
'67 IIa 109 Station Wagon (the daughter's toy)
2003 XC70 (for the dog)
2006 XC70 (for the wife/daughter/son)
2002 650 Dakar (for trip planning purposes)
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